Plate nesting
 

Plate nesting


The plate nesting module not only reduces the use of steel for production, but also optimizes production times by taking into ac-count the machine capacities during the creation of the nesting by our dedicated algorithm. programs for the machines are automatically created to ensure maximum productivity.

 

FEATURES

ADVANCED ALGORITHM

while the nesting algorithm runs. This is what makes our section nesting module different from the others on the market: it is made for actual production and is much more advanced and accurate than a simple nesting made for procurement in which lengths of parts are the only parameters.

 

MULTI-PROJECT AVAILABLE

For greater flexibility and depending on the way that you organize your production, you can mix parts from different projects on one single nesting.

 

CONSIDERATION OF MACHINE TECHNOLOGIES

Steel Projects PLM stores all your machines available and their capacities so those are considered while the nesting algorithm runs. Therefore, common cuts can be set if you have the actual capacities of doing them in production for example.

 

SEQUENCE MANAGEMENT

Not only the nesting engine optimize the use of steel, but it also manages the way the machine will actually perform. For example, starting points can be configured in save time and use of consumables. An emulator is available to visualize production before it begins and adjust machine sequences if necessary.

 

MANAGEMENT OF REMNANTS AND SCRAPS

You can determine the different parameters that will determine if a remnant must go back in stocks or be thrown away. ID numbers are automatically created for the remnants that are kept and then used for next jobs.

 

2D VISUALIZATION OF CREATED PLATES

After the nesting is created, you can visualize the future result in 2D.

 

TRACEABILITY MANAGEMENT

Steel projects PLM stores all the tooling operations made by the machines on each part (when and by which operator). Labels can also be printed directly at the station to attach them on parts after being cut.

 

STOCK LINK (INTERNAL OR EXTERNAL)

By integrating stock information, you can decide which plate will be used for a particular nesting or decide to order one instead. Those data are updated instantly, whether they come from an external stock management software or ours. Purchase lists can be created easily when orders need to be placed.

FOLLOW-UP OF THE STATUS OF THE SECTION NESTING

You can easily see the status of each nesting (nested, sent to production, processed) with color codes. You can also apply filters to find them quickly according to their status.

EDITION OF CUSTOMIZABLE REPORTS

You can edit reports that include any information that you may want to include. Those can be cut lists to give to the operators on the machine.

 

BENEFITS

  • Time saving (Drastic reduction of programming times)
  • Flexibility
  • Reduction of scrap rates
  • Maximization of machine capacities and consumable use
  • Improvement of traceability management

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